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Batteries utilized for lift trucks are sold in terms of physical size, voltage, amp-hour capacity and connector location. The lift truck nameplate would state the exact amp-hour capacity, lift truck voltage, and minimum battery weight. The forklift Operating Manual will likewise have the proper battery specifications for the lift truck.
There are two base kinds of electric lift truck batteries: Sealed or Flooded. The "maintenance free" sealed battery or VRLA does not need any extra water. Sealed batteries on the other hand use a chemical reaction to maintain proper fluid level all through the life of the battery. A flooded battery needs water to be added regularly in order to ensure the exact electrolyte level within the battery.
Nearly all lift trucks could accommodate lots of various sizes of battery. When selecting the battery, it must be chosen to be able to fit in the size of the battery compartment. The majority of battery providers can offer a battery list of correct sizes which are recommended for your particular forklift.
With electric lift trucks, the battery is likewise used as a counterweight. The capacity of the lift truck would be based upon specific least weights of the battery. Abide by the details specified on the forklift nameplate to guarantee you are using a battery that meets minimum weight specified.
Chargers and batteries need to be rightly matched to the specific battery which is being charged. This will help guarantee that the charger has the correct amp-hour capacity to charge the battery and shares the same voltage with the battery. The charger amp-hour capacity should be with 10 percent of the amp-hour capacity of the battery to ensure the most efficient charging. Before commencing the charging cycle, be positive the battery is first connected to the charger. Always verify the battery details such as the battery weight, voltage and amp-hour capacity with the details provided on the battery nameplate.
Always check to see if the right type of charger is being used to be able to charge the battery. Most of the newer chargers could safely charge numerous types of batteries and will thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for example to charge just flooded batteries can be dangerous if utilized for sealed batteries and damage to both battery and charger will take place. It is a good habit to firstly consult the instruction plate on the charger to be certain it could accept the type of battery you wish to charge.
If handling flooded batteries, it is essential to only add the required water as soon as the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery as it is being charged.
A few guidelines used for improving the life of a battery comprise: always keep the battery unsoiled regardless of kind and for flooded batteries specifically, keep their fluid levels topped up. Another common rule is to charge the battery and let it rest for an 8 hour period prior to using. Use an "equalizing" charge every 5th charge so as to keep all of the cells topped up at the same voltage. Do not discharge the battery lower than 80 percent of battery amp-hour capacity previous to recharging.
Electric forklifts could be equipped together with a vast variety of devices which monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm to be able to notify when the battery has been discharged to a present level. There are more straightforward gas gauge meters offered too. Using these monitoring devices would help prevent truck and battery damage from severely discharging the battery throughout use.
