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Eventually, forklift parts would wear and should be replaced. Obtaining brand new parts can become a costly undertaking so one more idea is to buy used lift truck components. This could save a lot of cash in the end. It is a good idea to obtain used lift truck parts that have been reproduced. These parts would ensure that you are getting parts which would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken components is a less expensive method in general than rebuilding. With rebuilding parts, just the parts which are broken or worn out get replaced, which means that other wearable parts can break down soon after purchase.
Remanufacturing however offers the best assurance for second-hand components. Remanufactured parts are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is one more reason why reproduced components on the whole operate so much better. Any component within the part is new and this offers much longer life to the second-hand part. Based on the forklift components that are being redone, the cleaning process and the entire remanufacturing process would differ.
Replacing and Testing Components
The engines are cleaned after a complete disassembly. Different engine components like rings, pistons, spark plugs, filters, valves, and valve springs can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are pressure washed, disassembled and oven cleaned. A complete examination is performed to be able to check for any cracks. Bushings, seals and bearings are all replaced. Normally, the replacement components used on transmission components meet OEM specifications.
Wearable components
Some lift truck components like for example the alternator, the water pump, torque converters, steer axles and the starter could be quite serviceable after worn components are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card could also be reproduced with replacing all aged and worn out parts. Not like other lift truck parts the control card can only have the worn and aged components replaced.
OEM Specs
Components which are remanufactured have to be thoroughly checked upon reassembly to ensure they are in good condition before being sold. When acquiring these parts, it is a good idea to make certain that they have undergone all of the proper testing and inspections. On certain larger components such as transmissions, steer axles and engines, OEM specification replacement components should be utilized.
The dealer of used lift trucks and parts could ensure that the reproduced components have met OEM specifications and that these components meet industry standards. A lot of details go into remanufacturing used parts. This attention to detail provides more serviceability out of reproduced parts compared to the components that were simply rebuilt.